Causes of warehouse accidents and how to prevent them

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Causes of warehouse accidents and how to prevent them

Warehouse injuries happen, but if you are to run a safe space, then it is important to run with the belief that all accidents are preventable. This starts with the anticipation of accidents and finding ways to get ahead of the curve. Here are some of the most common causes of accidents and how to prevent them.

Slips and trips

Statistics show that up to 2 percent of accidents are caused by trips and slips in the warehouse environment. Luckily, preventing these is very easy. All one has to do is add slip and safety hazards to the safety checklist. A safety or trip hazard can be anything, from cords and spills to any scattered picking material. When these are part of the safety checklist, they become easy to deal with and remove from harm’s way. If the facility has surfaces that are dangerous when wet, then a floor coating that reduces skidding could be useful.


At least 1 percent of injuries in many warehouses are the result of falls. This is despite the fact that most of the activity will likely happen at ground level. Even when there are specialized equipment that can help with the process, it is common to have employees trying to reach high shelves and falling, risking injury and even death. To prevent such injuries, insist that all climbing must be done with the help of the appropriate equipment, and that the right safety standards must be maintained. Employees must, for instance, wear safety harnesses for any climbing.

Hazardous energy

Such injuries are caused by equipment that start and energize unexpectedly, or that occasionally release the stored energy. These cause injuries and a lot of lost time in recuperation. To prevent such injuries, only allow authorized personnel to use these machines. A lockout kit might be an easy solution to this common problem.


Exposure to hazardous chemicals, accidentally or otherwise, is another common source of injuries in the warehouse. Several techniques can be used here; training employees to be able to handle these chemicals or recognize problem scenarios can save a lot of hurt. Sometimes, it is simply a matter of proper labelling. A 224-d843 cover label can solve a lot of problems.

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